?>
Project Overview
In June 2026, Junhui Plastics received a customization project from a food industry client in the Philippines. The client was looking for a better alternative to traditional paper cartons for food display and transportation purposes.
After comparing different packaging solutions, the client decided to replace their existing paper packaging with a **custom-made hollow board display box** made from corrugated plastic sheets.
Compared with traditional paper boxes, a **hollow board display box** provides better durability, moisture resistance, reusable performance, and structural stability. However, the customer also had concerns about cost, load capacity, color matching, printing quality, and logo application.
Through continuous communication and technical adjustments, Junhui Plastics successfully developed a customized **corrugated plastic display box** that met the customer’s requirements in terms of performance, appearance, and cost efficiency.
# Customer Requirements and Challenges
## 1. Cost Optimization for Hollow Board Display Box
The biggest concern for the Philippine client was the price difference between paper cartons and hollow board packaging.
Since switching from paper packaging to PP hollow board packaging would increase the initial material cost, the customer needed a solution that could balance product performance and budget.
To solve this challenge, our production and engineering teams analyzed the material structure and manufacturing process. We optimized the raw material formula by adjusting the proportion of virgin PP material and mixed materials.
By selecting the most suitable material combination, we successfully achieved:
– Stable box performance
– Required strength and durability
– Competitive production cost
This solution allowed the customer to upgrade from disposable paper cartons to reusable **hollow board display boxes** without significantly increasing packaging costs.
—
# 2. Load Capacity Testing and Structural Design
Another important requirement was the load-bearing capacity of the display boxes.
For corrugated plastic boxes, the amount of PP raw material directly affects the strength, toughness, and price of the final product. Higher PP content provides better mechanical performance but also increases costs.
Based on the customer’s actual usage requirements, our team evaluated:
– Product weight inside the box
– Stacking requirements
– Box size and structure
– Transportation conditions
After several discussions and adjustments, we determined the most cost-effective material ratio and structural design.
The final **custom hollow board box** achieved the required load capacity while maintaining lightweight characteristics and cost advantages.
—
# 3. Customized Color Matching
The customer required two customized colors: red and green.
Since the customer did not provide physical samples, color confirmation was completed based on Pantone color references.
To achieve accurate color consistency, Junhui Plastics worked closely with our masterbatch supplier and conducted multiple color samples.
Through repeated testing and confirmation, we successfully matched the customer’s expected colors.
Customized color production helps brands create recognizable packaging solutions and improve product display effects.
—
# 4. Printing Solution Selection
The customer also required branding information on the **hollow board display box**.
Junhui Plastics provides different printing solutions, including:
– Water-based printing
– UV printing
– Customized sticker printing
Initially, we considered water-based printing because it provides a more economical solution. However, after testing, we found that printing logos directly on dark-colored boxes could affect visibility and printing clarity.
Although UV printing provides excellent printing quality, the cost would be higher.
After evaluating the customer’s budget and appearance requirements, we finally recommended high-quality color printed stickers applied to the boxes.
This solution provided:
– Clear logo presentation
– Bright colors
– Lower cost
– Easy customization
—
# 5. Logo Position and Application Details
The customer’s brand logo was an important part of the packaging design.
After confirming the sticker printing solution, we continued discussing the logo application details, including:
– Logo size
– Placement position
– Application method
– Manual installation process
Our team adjusted the logo dimensions several times to ensure the best visual effect on the finished box.
Through detailed communication and quality control, the final products were successfully completed and delivered to the Philippine customer.
—
# Project Results
This project demonstrates how Junhui Plastics helps customers solve real packaging challenges through customized **hollow board display box solutions**.
From material selection and structural design to color matching, printing methods, and logo application, every detail was carefully optimized according to the customer’s requirements.
The final corrugated plastic display boxes provided the Philippine food industry client with:
– Durable reusable packaging
– Moisture-resistant performance
– Customized appearance
– Cost-effective production
– Professional brand presentation
—
# Why Choose Junhui Plastics for Custom Hollow Board Boxes?
Junhui Plastics specializes in manufacturing customized PP hollow board products, including:
– Hollow board display boxes
– Corrugated plastic boxes
– PP layer pads
– PP sign boards
– Hollow plastic construction formwork
– Various customized hollow board products
With professional production experience and flexible customization capabilities, we help customers from different industries create packaging solutions that match their application requirements.
Whether you need customized sizes, colors, printing, logos, or special structures, Junhui Plastics can provide a complete hollow board packaging solution.
Contact Junhui Plastics today for your customized **hollow board display box** project.
